ZAM500全自動ビジョン型検査機

Automated Stencil Inspection

Detects area, position, foreign particles, holes, and tension with high accuracy.
Wide inspection range with results in just 2–3 minutes.
Supports GERBER data import and a modular data structure for instant analysis.
Measures stencil hole size, position, and more, with tolerance settings and reference comparison.
Simple, fast, and reliable operation.

Inspection Capabilities:

Identifies hole defects such as deviation, accuracy errors, shape issues, missing/excess holes, area errors, and edge burrs.

説明

Items	ZAM500
Measurement Items	Aperture area, position, offset, size, foreign matter, burrs, blocked holes, missing holes, multiple holes, tension
Measurement Time	3.5 min (130 mm × 100 mm standard, data: 25,122 apertures)
Aperture Area Measurement Accuracy	Gage R&R < 5.0% (actual measurement GR&R < 1–2%)
Aperture Position Measurement Accuracy	±10 μm
Transmission Mechanism Accuracy	Repeatability ±4 μm, servo system (resolution: 0.5 μm)
Tension Measurement	±0.1 N·cm, tension range 0–50 N·cm
Camera	5 MP / 10 MP (default) / 12 MP / 20 MP
Lens	Dual telecentric lens
Illumination	Special white LED light source (strip light source)
分解能	Default 6.6 μm, customizable
FOV (Field of View)	25 mm × 18 mm (optional)
モーター	リニアモータ
Platform	Granite platform
Scanning Range	550 mm × 550 mm
Frame Size	Max. (736 × 736) mm
SPC	Aperture position, area, size; SPC data analysis; summary reports; statistical tables
Gerber File	RS-274, RS-274X
Offline Programming	Offline programming and viewing are supported
Power Requirement	220V, 50/60Hz, Power: 2000W
Equipment Dimensions	1327 × 1266 × 1500 mm (L × W × H), excluding signal tower
Air Supply	0.4 MPa – 0.6 MPa
Equipment Weight	1000 kg
Data Traceability	Automatic inspection data storage
Comparison Function	New vs. old stencil data comparison
Report Generation	Automatic inspection report generation
MES System Integration	An open communication protocol that supports connection with real-time online systems

🔍 High-Resolution Vision System

Equipped with a 12MP industrial camera and dual telecentric lenses, the ZAM500 captures every detail with clarity. The system accurately detects hole size, position, burrs, and foreign matter.

💡 Advanced Lighting Technology

Using coaxial and backlight illumination, the machine delivers sharp, stable imaging. This dual-light design eliminates shadows and ghosting, ensuring precise inspection results.

⚡ Fully Automatic Operation

The ZAM500 automatically compares actual stencil openings against the original design data. The system instantly highlights non-compliant areas such as missing holes, shape deviations, or rough edges.

📊 Smart Data & Traceability

Inspection results are saved and summarised in automated reports. Data traceability allows engineers to track stencil quality over time and ensure compliance with SMT standards.

🛠 Reliable Hardware

Granite base for stability
High-precision linear drives
User-friendly industrial PC interface

This combination ensures durability, low vibration, and consistent inspection performance.

✅ Why Choose the ZAM500?

Fast and accurate detection
Reduces operator fatigue compared to manual inspection
Minimises costly production errors
Fully supports global SMT manufacturing needs

の ZAM500全自動ビジョン型検査機 is the trusted solution for electronics manufacturers who demand quality, efficiency, and reliability in every stencil they produce.