PCBA Separator principle, model + characteristics, basic operation process + How to program?

Xiaozhi 2023-03-28 15:59:06 34

Now, the five major contents of PCBA separator are shared: the operation principle of pcba separator, the models of pcba separator, the main characteristics of pcba separator, the basic operation process of pcba separator, and how to adjust the program that everyone is most concerned about.

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1, The Operation principle of PCBA separator:

- PCBA separator is mainly depaneled by cutting tools (such as milling , round blade, etc.). - After the pcba board is positioned, the automatic machine will automatically start the cutting tool and depanel the pcba board. - The machine can also be equipped with detecting cutting equipment to detect whether there are defects or copper leakage on the PCBA board after cutting, and output warning information.

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2, The type of PCBA separator 

- manual separator: manual operation is required, suitable for small batch production.

- Semi-automatic separator: the plate needs to be manually positioned, but the depaneling is completed by the separator.

- Automatic separator: The whole depaneling process is automatically completed by the machine, suitable for mass production.

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3, The characteristics of Automatic PCBA separator

 - high efficiency: can quickly separate the entire circuit board, improve production efficiency.

- High precision: high precision depanel work can be achieved to meet customer requirements.

- High safety: operators can stay away from dangerous scenarios to ensure work safety.

- High degree of automation: can achieve fully automatic partition, reduce labor costs.

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4, PCBA machine basic operation process

Install PCBA separator machine to ensure that the machine is stable and fixed  the worktable.

Turn on the power switch, place the PCBA on the worktable, and adjust the position accordingly. Operate the controller on the separator and import the program data of the PCBA to the separator. Put PCBA into the customized fixture, set the cutting parameters (generally cutting thickness, cutting speed, etc.), click the start button to start the board operation. The machine automatically identifies the position , and automatically cuts the PCBA board into corresponding small pieces according to the set parameters. After the depaneling is completed, all the small pieces and scrap edge are removed at the same time, the scrap edge discarded into the scrap frame, the pcba pieces discharged to the discharge belt, and the new whole PCBA enters through the feed track to begin the next depanel operation.

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5, PCBA separator program adjustment

- First of all, you need to set the program path according to the size, shape and other parameters of the PCBA plate to be depaneled

- Then it is necessary to conduct a trial panel and fine-tune according to the trial panel results until the depanel effect is optimal.

- Finally, it is necessary to save the program. Then can daily production use.

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