ZM300H混合铣刀锯PCB分板机

The ZM300H Hybrid PCB Depaneler combines high-speed milling and saw blade cutting in one system. Featuring four-axis motion control, dual worktables, CCD vision alignment, and independent dual-tool switching, it delivers high efficiency, low stress, and superior precision. Designed for modern SMT production, it supports MES/ERP integration and barcode traceability.

规格

Item Specification
项目 ZM300H
Effective Cutting Size X350 × Y400 mm (Dual, Top Dust Collection)
X300 × Y350 mm (Dual, Bottom Dust Collection – optional)
Cutting Functions Straight line, circle, arc interpolation
Worktable Dual table
Repeat Accuracy ±0.01 mm
Cutting Accuracy ≤ ±0.05 mm
Max. Moving Speed X/Y axis: 1000 mm/s
Z axis: 800 mm/s
Max. Travel Range X: 750 mm, Y: 500 mm, Z: 100 mm
Spindle Speed Up to 60,000 rpm (adjustable)
Cutting Speed 0–100 mm/s (adjustable)
Interface Windows-based operation interface
Programming Method Color CCD intuitive visual teaching input
Program Backup USB interface
Control System PC vision precision 4-axis control system
XYZ Drive System AC servo motor
Applicable Tool Size Ø0.8–3.0 mm milling cutters
Power Supply AC 220V / 380V, 50/60 Hz, 3-phase
Main Unit Dimensions 1200 (W) × 1050 (D) × 1700 (H) mm
Main Unit Weight 500 kg
Dust Collector Power 2.2 kW / 4 HP
Dust Collector Size 860 (W) × 470 (D) × 730 (H) mm
Dust Collector Weight 120 kg
Dust Collection Method Upper or lower dust collection

Equipment Application

  1. Both worktables are equipped with Panasonic servo motors, lead screws, and guide rails to ensure smooth and precise movement.
  2. Dual upper dust collection systems operate independently, providing superior dust removal performance.
  3. Dual Z-axis independent motion control enables flexible switching between milling cutters and tool feeds, delivering higher efficiency and adaptability.
  4. A standard MES/ERP interface allows seamless, real-time connection to central databases.
  5. An integrated barcode scanner supports real-time upload of board barcode data after depaneling.
  6. The system runs on genuine Windows 7, ensuring stability and reliability.

Equipment Features

User Interface: Using the Windows 10 English and Chinese user interface, it is simple to operate, easy to learn, and use.

Equipment Features

1. Exquisite Vision System

Equipped with a German industrial camera and a Japanese Moritex lens, the high-resolution vision system with automatic MARK correction ensures exceptional editing and cutting accuracy.

Exquisite Vision System

2. Anti-Static Dust Collection

A brush-type, anti-static dust collection system delivers clean, efficient, and reliable dust removal.

Anti-Static Dust Collection

3. Dual Work Platform with Servo Drive

Powered by Panasonic servo drives and lead screws, the four-axis dual-platform system ensures precise, high-speed, low-stress board separation with superior stability and durability.

Dual Work Platform with Servo Drive

4. Integrated Cutting System

A four-axis, high-speed spindle handles diverse PCB shapes—straight, curved, circular, square, L-shaped, U-shaped, and more—ensuring versatile processing capability.

Integrated Cutting System

5. Industry 4.0 MES Connectivity

Supports seamless integration with MES systems. Automatically retrieves server data, uploads machine and production data, and monitors equipment status in real time.

Industry 4.0 MES Connectivity

6. Barcode & QR Code Scanning

Built-in barcode/QR scanning enables real-time upload of individual board data after separation, ensuring full traceability.

Barcode & QR Code Scanning

Device Configuration

Power Supply

  1. Modular design for easy maintenance. Terminals are protected with acrylic covers and meet safety standards.
  2. All signal lines are coded. Malfunctions display a corresponding code for fast troubleshooting.
  3. The servo system uses reliable Japanese Panasonic components.

 

Equipment Structure

Equipment Structure

Segmentation Pressure

Segmentation Pressure

What is stress?

When an object deforms due to external factors (such as force, humidity, or temperature changes), internal forces interact within the object to resist the external forces and attempt to restore the object to its original position.

Excessive stress during the PCBA depaneling process can cause cracking of solder joints, poor soldering, and damage to the substrate. Excessive stress can negatively impact product reliability.

What damages can excessive stress cause to components and substrates?

What damages can excessive stress cause to components and substrates?

Stress qualification standard

材料的类型 Package Type Stress Pass Standard (με)
Ceramic Capacitor, Resistor, Inductor, Ferrite Bead 0402 ±1000
Ceramic Capacitor, Resistor, Inductor, Ferrite Bead 0805–0603 ±700
Ceramic Capacitor, Resistor, Inductor, Ferrite Bead 1206–1210 ±450
Ceramic Capacitor, Resistor, Inductor, Ferrite Bead 2220 and above ±300
Inductor 1806 ±800
Ferrite Bead 1812 ±1000
Crystal Oscillator Sx4-0705 ±1000
BGA ±450
Others ±1000

Special & Customized Jig

Special & Customized Jig

Universal Jig:

Suitable for PCBA boards of various sizes and shapes

Customized Jig

Customized Jig:

Customized jigs are tailored for PCBA boards, ensuring high-precision cutting and stability.

Why Choose ZM300H?

  • Hybrid Cutting System – Combines milling and saw cutting in one system for maximum adaptability.
  • Precise and Stable – Cutting accuracy of less than ±0.05mm, with repeatability of ±0.01mm.
  • Boost Productivity – Dual worktables reduce downtime and increase production efficiency.
  • Clean and Safe Operation – Equipped with dual upper dust collection devices for independent dust extraction, ensuring the safety of both circuit boards and operators.
  • Smart Factory Ready – MES/ERP integration and barcode traceability ensure comprehensive digital management.
  • Globally Trusted – CE, ISO9001, ISO14001, and ISO45001 certified, and widely adopted by leading brands in smartphones, automotive, medical, and industrial electronics.

📩 Contact Us for Pricing & Details

Email: sales@seprays.com

WhatsApp: +86-18929266433

Our PCB depaneling solution supports both PCB milling machines and routing processes, providing high-precision CNC cutting for complex PCB shapes.

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