ZAM500 Fully Automatic Vision Stencil Inspection Machine

Automated Stencil Inspection

Detects area, position, foreign particles, holes, and tension with high accuracy.
Wide inspection range with results in just 2–3 minutes.
Supports GERBER data import and a modular data structure for instant analysis.
Measures stencil hole size, position, and more, with tolerance settings and reference comparison.
Simple, fast, and reliable operation.

Inspection Capabilities:

Identifies hole defects such as deviation, accuracy errors, shape issues, missing/excess holes, area errors, and edge burrs.

설명

No.	Technical Parameter	ZAM500 Automatic Vision Stencil Inspection Machine
1	Measurement Items	Aperture area, position, offset, size, foreign matter, burrs, blocked holes, missing holes, multiple holes, tension
2	Measurement Time	3.5 min (130 mm × 100 mm standard, data: 25,122 apertures)
3	Aperture Area Measurement Accuracy	Gage R&R < 5.0% (actual measurement GR&R < 1–2%)
4	Aperture Position Measurement Accuracy	±10 μm
5	Transmission Mechanism Accuracy	Repeatability ±4 μm, servo system (resolution: 0.5 μm)
6	Tension Measurement	±0.1 N·cm, tension range 0–50 N·cm
7	Camera	5 MP / 10 MP (default) / 12 MP / 20 MP
8	Lens	Dual telecentric lens
9	Illumination	Special white LED light source (strip light source)
10	해상도	Default 6.6 μm, customizable
11	FOV (Field of View)	25 mm × 18 mm (optional)
12	모	리니어 모터
13	플랫폼	Granite platform
16	Scanning Range	550 mm × 550 mm
17	Frame Size	Max. (736 × 736) mm
18	SPC	Aperture position, area, size; SPC data analysis; summary reports; statistical tables
19	Gerber File	RS-274, RS-274X
20	Offline Programming	Offline programming and viewing are supported
21	Power Requirement	220V, 50/60Hz, Power: 2000W
22	Equipment Dimensions	1327 × 1266 × 1500 mm (L × W × H), excluding signal tower
23	Air Supply	0.4 MPa – 0.6 MPa
24	Equipment Weight	1000 kg
25	Data Traceability	Automatic inspection data storage
26	Comparison Function	New vs. old stencil data comparison
27	Report Generation	Automatic inspection report generation
28	MES System Integration	An open communication protocol that supports connection with real-time online systems

🔍 High-Resolution Vision System

Equipped with a 12MP industrial camera and dual telecentric lenses, the ZAM500 captures every detail with clarity. The system accurately detects hole size, position, burrs, and foreign matter.

💡 Advanced Lighting Technology

Using coaxial and backlight illumination, the machine delivers sharp, stable imaging. This dual-light design eliminates shadows and ghosting, ensuring precise inspection results.

⚡ Fully Automatic Operation

The ZAM500 automatically compares actual stencil openings against the original design data. The system instantly highlights non-compliant areas such as missing holes, shape deviations, or rough edges.

📊 Smart Data & Traceability

Inspection results are saved and summarised in automated reports. Data traceability allows engineers to track stencil quality over time and ensure compliance with SMT standards.

🛠 Reliable Hardware

Granite base for stability
High-precision linear drives
User-friendly industrial PC interface

This combination ensures durability, low vibration, and consistent inspection performance.

✅ Why Choose the ZAM500?

Fast and accurate detection
Reduces operator fatigue compared to manual inspection
Minimises costly production errors
Fully supports global SMT manufacturing needs

The ZAM500 Fully Automatic Vision Stencil Inspection Machine is the trusted solution for electronics manufacturers who demand quality, efficiency, and reliability in every stencil they produce.